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10 tph WNS series gas-fired fire tube boiler project for chemical industryChangchun Huatao Automotive Plastic Trim Co., Ltd. is an auto parts company mainly engaged in the production of automotive plastic inner and outer trim parts, epp foam parts and engine plastic parts. With its technical advantages, it has reached cooperation with Toyota, FAW Volkswagen and BMW. In the production process of automobile injection molded parts, many processes such as feeding, plasticizing and mold filling have a certain temperature requirement. The boiler as a heat source device plays an important role in its production line.In the face of the increasingly severe environmental protection situation, Changchun Huatao actively responded to the "coal to gas" policy and planned to introduce energy-saving and environment-friendly boilers. After a series of investigations and comparisons of many boiler manufacturers, Changchun Huatao finally purchased ZOZEN's star product of environmental protection - WNS series gas-fired steam boiler. This series of condensing gas-fired boilers is horizontally arranged, compact in structure and small in floor space. The combustion chamber adopts a large-diameter corrugated furnace to reduce the thermal stress and enhance the smoke disturbance, therefore, improving the heat transfer effect. with the advanced low NOx burner, the NOx emissions can be as low as 30mg/Nm3. The spiral finned tube economizer is also installed at the tail of the boiler to reduce the exhaust gas temperature to 60 degrees, and the boiler thermal efficiency can be over 98%. In addition, the boiler's fully automated control system features automatic operation and interlock protection, which meets the requirements for safety and environmental protection of Changchun Huatao production line.

Recently, Beihai City, Guangxi Province, issued a notice of Beihai City in Spring 2019, the comprehensive management of tackling air pollution control action program (hereinafter referred to as "Notice"), mainly for the further implement the State Council "to win the Battle of Blue Sky three-year action plan" " Guangxi tackling air pollution control three-year operational plan (2018-2020 years) "and" Guangxi 2019 spring tackling air pollution control comprehensive management action plan "to complete the Beihai tackling air pollution control tasks and achieve the 2019 goal of improving the quality of atmospheric environment.

First, the key tasks

1, and comprehensive utilization of straw Jinshao special action. County area to develop and implement straw Jinshao work program, refinement department, streets, towns, villages regulatory responsibility, the implementation of "fixed, regular, fixed people, will be responsible for" management and control, establish full coverage, no dead ends grid of the regulatory system, full use of the overhead video, satellite remote sensing, unmanned aerial vehicles inspections, straw burning a variety of means to closely monitor the information grid monitoring platform. Strengthen the inspection of law enforcement inspection, severely crack down on open burning of straw behavior. Increase efforts to promote comprehensive utilization technology of straw, conditional county incentives to take subsidies. Focus on sugarcane crop leaf prohibiting the work, in accordance with the principle of territorial management, the development of sugar cane leaves prohibiting management program, to strengthen the unified management, unified utilization, unified treatment and disposal. Municipal Agricultural Bureau, the Municipal Office of the sugar industry to strengthen guidance and support for the comprehensive development of the use of sugar cane leaves, the full implementation of mechanized harvesting of sugarcane, sugar cane fields and comprehensive utilization of straw has broken.

2, urban dust comprehensive management of special operations. The urban dust control content into the focus of supervision and improve the system of dust control mechanisms, the establishment of the construction site with information technology platform construction, water conservancy projects, the implementation of dynamic site inventory management. Supervise the implementation of the site around the site enclosure, stockpiling cover, wet earth excavation work, the main road hardening, cleaning out the vehicle, sediment transport vehicles sealed "six percent", temporarily unable to start construction land should be covered. The construction site dust pollution prevention and control into the "civilized construction" category management, dust control costs are included in the project cost; according to the law will not be in place of harmful dust management information into the construction market credit management system, in serious cases, be included in the construction market players " blacklist". Rinse vigorously promote road sweeping mechanized operations, improve road mechanized cleaning of urban built-up area. Sediment transport, coal, ore, gravel and other transportation vehicle is not confined to do, strictly punished according to law.

3, industrial enterprises air pollution comprehensive management of special operations. According to Beihai City "scattered pollution" inventory accounting, to further improve that standard and rectification requirements, classification of promoting the "messy dirty" business regulation, focusing on remediation of the city and the surrounding "messy dirty" business. Strengthen the coal-fired boilers (including biomass boilers) and brick, ceramics and other industries industrial furnaces supervision, strengthen law enforcement. Encryption of iron and steel, building materials, nonferrous metals, thermal power, cement, brick, calcium carbonate and other business materials (waste) storage, handling, crushing, transportation and other aspects of the inspection frequency of inspections, strict implementation of consecutive daily penalties, limited production shutdown and other means strictly according to law penalties for environmental violations. Focus sessions focused their attention on the process of pollution, thermal power, steel, cement, bricks, ceramics, wood processing, sugar high emission enterprises, especially in built-up urban area of ​​business, and strictly control the total amount of air pollutant emissions.

The preparation you need to do before the boiler is installed

The boiler is a device that supplies steam and hot water for industrial production or daily life. After the company purchases the boiler model, it needs to consider the installation problem. The installation of the boiler is directly related to the important steps of the smooth operation of the boiler, except for the installation of the auxiliary machine. Also need to pay attention to the preparation before installation.

1. Handling the registration of natural gas boiler installation: According to the “Safety Supervision Regulations for Steam Boilers”, the units that use the boilers should go through the registration procedures one by one. The boiler use unit shall have a person responsible for the boiler installation work, responsible for contacting the local boiler supervision agency and filling out the installation notice. When the boiler is installed, it must be attended by a furnace, and it is equipped with a pipeman, a fitter, a hoist, a cold workman, an electric welder and an auxiliary worker.

2. Determine the installation location and qualification of the boiler to determine the installation location. The boiler installation unit must have a boiler installation qualification certificate issued by the superior authority in accordance with the installation scope.

3. Inspection of boilers and accessories: Before the installation of natural gas boilers, the boiler body, combustion equipment, components, natural gas boiler auxiliary machines and accessories shall be inspected and accepted according to the drawings, and records shall be made. If it is found that the relevant standards are not met, it shall be promptly submitted to the factory. .

Steam boiler pressure controller function and debugging methods fired boiler, gas-fired boiler, steam boiler pressure controller and debugging method acting pressure controller is a pressure signal into an electric signal electromechanical conversion device, its function will be the high pressure or low levels of The electrical switching signal to the external circuit for automatic control or chain protection. Common pressure controller and pressure gauge, vapor pressure overpressure alarm can cut off the burner limit is reached; pressure controller adjusts single fire or dual fire burning the actual operating pressure; for large burner, the pressure may be adjusted according to the size of the size of the oil / gas, and always keep the pressure stable operation. Currently electrical contacts have been rarely used. Above the boiler pressure controller typically uses steam boiler pressure controller are used two to three pressure controller. Wherein a start and stop control furnace, for controlling a large and small fire conversion, there is used an overpressure protection. Two start and stop the boiler pressure controller is generally used to control the temperature controller, pressure controller is arranged to control the two-position and fire the boiler overpressure protection. Three safety accessories on the boiler must be in accordance with the procedures set two, which is intended primarily for safety. First, you can work to prevent another when one of them fails. Second, the purpose of comparison, in particular water level gauge and a pressure controller, to ensure safety, the operator to observe only one of which is the value indicated, but also controls the display shown two values ​​match. 3 generally require a pressure controller, operation is as follows: the first is a power adjusting; e.g. a small fire is set 0.5MPa, 0.4MPa furnace start, the adjustable screw -difference pressure controller (hysteresis) is 1, range (set value) is set to 5. The second pressure is shutdown, diffe set to minimum, range adjusted to 6 (0.6MPa). The third overpressure alarm is set at about 0.7Mpa. Note: the pressure differential must first be transferred back controller adjustment process, and then transferred range. Gas steam boiler pressure controller debugging, generally follow the principle: high pressure, is used as the overpressure protection; high pressure, as boiler start-stop control; low pressure, as a large and a small fire conversion. Specific pressure range may be adjusted according to the nominal pressure boilers and the requirements of use.

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