natural gas steam boiler for rubber

In recent years, the country frequent boiler explosion hurts. In order to boiler explosion hazard within the city limits of strangled in the cradle, Tongxiang City, Zhejiang Province Environmental Protection Bureau began efforts to expand the investigation and remediation action on the bathroom boiler.

To strictly implement the ban on burning district requirements, to further improve the quality of urban environment, improve ecological satisfaction, since mid-February this year, Tongxiang City, four environmental protection will be co-related units Indus streets, to carry out this major investigation large heating boilers campaigns, decided to launch a big investigation on urban use hot water bath, foot bath shops, hotels and other business, the use of high-polluting fuel combustion zone ban on large renovation of heating boilers, continuous efforts to fight the "battle of the sky" .

According to preliminary statistics, the use of hot water units to provide services related to nearly 100 within the city limits, as of now, the investigation related to environmental protection has four units of 65, found that the use of biomass boilers 6 sets, 1 small coal-fired boiler units, diesel 1 small boiler units.

According to the investigation objectives edge side of remediation, environmental protection and the use of four pairs of high-polluting fuel boilers Daihatsu small bathroom has been ordered to stop using it immediately; the use of biomass boilers units of gold Water Cube, has been ordered to make corrections, use clean energy heating or hot water outsourced way.

"After a major renovation a few years ago, the small coal-fired boilers have been basically eliminated banned, but there are still dynamic changes and new heating boilers. Next, we will continue to carry out large investigation heating boilers, within city limits investigation and implementation of full coverage, and we will also carry out rectification 'look back', initially planned to be completed this major investigation big campaigns before the end of April. "Zhu Yaming, director of environmental protection four said Tongxiang three cadres of the Conference" seven action "mobilization meeting sounded the full implementation of" urban quality improvement action "horn, as" beautiful Tongxiang "vanguard construction, environmental protection and ecological environment people will be" two upgrade two down "as the goal, create beautiful ecological upgrade urban quality, Tongxiang boost economic and social development of high quality, is to make people's lives better and make unremitting efforts.

Technical characteristics: the overall cost of natural gas boiler is half the coal-fired boilers, and operation costs are four times as coal, a ton of steam needs to burn about 80 cubic meters of natural gas, and coal-fired no more than 0.185 kg, the economic accounts will be considered . Select the gas boiler it under certain conditions choice of last resort. As well as on the performance of the gas is better than coal. In principle, they are heat transfer equipment, the difference is that on combustion, complex grate or coal, coal preparation, etc. as well as coal needs, while gas only burner that simple. Use of cleaning gas boiler: boiler after a long run, the inevitable emergence of scale, mainly due to the scale of the problem of corrosion, formation of boiler feed water with hardness components, through subsequent high temperature and pressure continuously concentrated by evaporation in a furnace a series of physical and chemical reactions that ultimately form a hard heating surface, a dense scale, resulting in reduced heat transfer and the effect of corrosion under the scale factors, will result in reduced boiler waterwall furnace heat absorption, furnace outlet temperature of the boiler is increased, so that increased boiler losses. After scaling while reducing the heat transfer within the water wall, water wall tube wall temperature may lead to increased water wall lead to burst pipes, affect the safe operation of the boiler. The first of scale is detrimental boiler, the boiler is the main cause of accidents, the danger main problems: wasting a lot of fuel: Because only one of very few steel thermal conductivity of scale, so when the heating surface fouling will heat blocked, in order to maintain a certain boiler output, it is necessary to increase the temperature of the side of the fire, so that the external radiation and flue gas heat loss. Now it can be used efficient and environmentally non-corrosive cleaning agent gas boiler cleaning, cleaning Fu World Tektronix cleaning agent scale was completely dissolved, the equipment expose the metal tube primary colors, because the reduction of algae and biological sludge fouling effect. At the same time stripping the role of iron oxide and iron oxide Asia, extended gas boiler service life, reduce energy consumption and improve productivity.

Coal-fired boilers to gas-fired boiler and the basic requirements of a program, the transformation of the basic requirements: 1, the boiler must be carried out in accordance with "Steam Boiler Safety Technology Supervision" and "Hot Water Boiler Safety Technology Supervision" and relevant national technical regulations, construction program should be sent to the local technical supervision departments for approval. 2, to determine the value in use based on the transformation of the boiler has the age and state of the art, taking into account the life expectancy of the boiler. If the boiler use a longer useful life, and the pressure there is a serious corrosion, scaling and overheating phenomena such elements, no transformation of value. 3, boiler walls, chimneys, water supply and air supply, the wind system should remain largely intact. 4, after the transformation of the original technical parameters should be kept constant boiler (operating pressure, temperature, etc.) or the load and to improve the efficiency of the original boiler. 5, after the boiler should comply with national environmental and technical indicators, solve the problem of smoke and dust, meet environmental requirements. 6, when the boiler should try not to change the original pot, and the body is pressed by the original system architecture, covers the smaller the better. 7, rehabilitation programs should be simple, low investment, short construction period and quick, safe and reliable. Second, the transformation method: 1, removal of the original coal-fired boiler slag machine, equipment on coal, dust, chain grate and gearbox. 2, according to the diameter and length of the flame, furnace installation height determining geometric dimensions and the burner. 3, making the furnace, the furnace bottom refractory brick, a semicircular shape. 4, the front arch openings mounted burner nozzle. 5, after that the flame away from the center position of the tube the arch, the arch of the pipe on the basis of the original slope, heightening baffle wall, the protective tube arch. 6, install blast doors. 7, install the induced draft fan drive. 8, the body of the boiler water test pressure 1.5 times the working pressure. 9, the automatic control system installed. Third, the technical proposal: 1, furnace design should consider the flame length and diameter of the flame of the combustion gas, so that the furnace space is filled with the best of the flame, the flame not Wall flush. 2, as the main component of natural gas CH4, H20 generated after combustion, steam share large, so that strong radiation, heating furnace suitably increased to take advantage of the radiation heat transfer, thermal efficiency, reduce the consumption of steel, ensure that the boiler output, and may increase the boiler output. 3, a slight positive pressure within the boiler furnace using a combustion or slightly negative pressure, the sealing performance of the boiler furnace walls to strengthen, not air leakage. 4, due to the smaller excess air ratio of the gas boiler, combustion requires less air flow, coupled with the removal of dust, dust and small flue system, the flue resistance is reduced, a large surplus primer fan flow, using file when the damper plate adjusting the power loss is large, frequency control can be induced draft fan air volume regulation. 5, after the furnace door and see the fire smoke chamber above the chimney, mounted two proof doors, in order to improve the antiknock performance of the boiler. 6, the boiler flue gas the volume of gas in the vapor component is generally 15% to 19%, well above the coal-fired boiler flue gases generated in the water vapor content of 6% by volume or less. Boiler shutdown and startup, due to the low wall temperature of the boiler heating element, when less than less 50 ℃, the flue gas water vapor dew condensation on the wall will, if not removed condensate with the condensate of the contact wall would be C02 acid gas corrosion of furnace wall and the insulation material due to water absorption and thermal insulation effect will be lost. Therefore, before and after the gas hot water boiler smoke box and the rear box and the rear flue smoke condensate discharge means to be provided, promptly boiler condensate removal. 7, the gas boiler-system control function should have combustion process. Pre-blowing may be implemented, auto-ignition, flame detector self-test, automatic load adjustment, flame monitoring, fault alarm interlock shutdown, the gas leak detection valve, induced draft fan and burner control sequential chain protection. 8, in order to prevent fluctuations in the gas pressure regulator to meet the burner requirements, the installation of a gas regulator metering panel outer gas inlet in the boiler room, the surge counter can be accomplished by filtration, regulating, metering, safety shut-off functions.

Boiler "four" leakage phenomenon determines: whether the output of hot water, steam or thermal oil, and regardless of using coal, oil, gas, biomass or power boiler, has the following "four", respectively, of boiler waterwall tubes, superheater tubes, reheater tubes and economizer tubes. It covers all four pipes of the boiler heating surface, the internal pressure of the working fluid bear, may be external to bear the high temperature, harsh environment corrosion and wear, excessive reconcile between water and fire, where the energy is concentrated is passed .

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