cheap 10 ton coal steam boiler

At 10:00 on September 6 and more, Harbin, a business is the purchase of a new boiler equipment installation, commissioning process when staff at a boiler pressure gauge index found that the performance of the boiler abnormal, but not so the commissioning personnel when the next step, a sudden loud noise, boiler explosion, a huge flame and furnace pressure debugging of oil spray everywhere, four commissioning personnel are subject to varying degrees of injuries, was taken to hospital for treatment .

Boiler is an energy conversion device, by entering the fuel to the boiler, chemical energy, power, etc., outputs a constant steam heat, hot water or organic heat carrier, to provide support for the heat industries. Meanwhile, the boiler is also a special equipment has a certain risk, when the boiler installation, commissioning, operation, etc., be sure to boiler operation safety first.

Now, Xiao Bian to operational safety considerations gas boiler summarize, we can refer to.

First, start, boost, steam supply

1, before the start of the preparatory work

Internal and external check: Check boiler, burner, a good state of the accessory device; action safety accessories, each of the valves, such as flexible instruments, the correct position.

Check the line voltage to meet the requirements, a variety of normal switch position, respectively, various auxiliary pump starts operating, the burner fan, oil pump is normal.

Boiler Feed: exhaust valve opening, to ensure the normal water level (just below the water level).

2, start

Firstly purging the furnace, induced draft fan suction time is usually about 10 minutes to ensure that no residual gas in the furnace, passing substitutions, and ignition for combustion air supply.

After firing is completed according to the adjustment amount of load required for combustion, the boiler into normal operation.

During startup, to closely monitor changes in water level, water boiler accident or occurrence textile full of water accidents.

Second, the normal operation

1, the water level

Fuel gas-fired boiler water table should be the red line indicating the high, medium and low water level, the operation shall not exceed the maximum safe level or below the minimum safe level.

Rinse water table at least once per shift, when there is suspicion of running water, rinse should always check.

2, steam pressure

Red lines indicate the working pressure gauge should have, so sensitive and reliable, the trap should be flushed at least once a week.

3, safety valve

Safety valve should seal intact, no leakage; once a week manually (or automatically) emission test, and begin start pressure, opening pressure, reseating pressure and test time, participants, etc credited maintenance log book u, for future reference .

4, sewage

Proceed as boiler water quality requirements of water quality testing personnel under the guidance of class 1 or 2 times sewage, sewage incident not too long, generally no more than 10 minutes.

Sewage should (preferably when shutdown), should be closely monitored sewage water level changes, and pay attention to safety at the time of low load, low pressure, high water level.

Many boilers when sharing a sewage mains, while sewage is prohibited.

Third, shutdown

1, the normal shutdown

After normal boiler shutdown should generally be reduced boiler load operation, press the boiler shutdown procedure. Actuated pump water to high water level, pressure steam boiler to be dropped after 0.3MPa flushing water table and sewerage operations, and finally close the raft, cut off the power supply control cabinet, wipe equipment, clean up the environment and health, For water, the water temperature should be below after 70 ℃, before proceeding.

2, emergency shutdown

When the boiler operation in the following situations should immediately shutdown:

Furnace water level drops below the minimum water level gauge visible edges.

Increasing water supply and other measures, but digital still continue to fall.

Boiler water level exceeds the highest visible water table level (full of water), the water still can not see the water level.

All water supply system water pump failure or malfunction, not water to the boiler.

Water gauge or safety valve all the failures.

Endanger the boiler element is damaged and the safety of operating personnel.

Combustion equipment damage, or furnace wall collapse and other red-hot boiler structure is a serious threat to the safe operation of the boiler.

Other anomalies endanger the safe operation of the boiler.

3, maintenance

Before maintenance work should be well prepared, as before entering the drum interior work, must be of sufficient strength to connect all of the metal blocking plate spaced reliable steam, water, sewage and other operation of the boiler pipes, and the drum manholes and hand holes (boiler shell) is opened, so that air convection period.

After the completion of preparations to repair. Should ensure that the quarterly frequency of boiler maintenance and repair of the year.

Advances in technology to the boiler industry into new and innovative ideas, now the boiler manufacturers boiler are easy targets toward the operation forward, but in the use of the boiler, improper operation or other quality problems still exist, these failures will It is causing the direct cause of the explosion boilers. Therefore, when using the boiler must be in strict accordance with safety practices boiler, security incidents strangled in the cradle.

Factors that affect factors superheated steam temperature changes affect food factory superheated cheap 10 ton coal steam boiler plant food temperature variation effects superheated steam boiler temperature variation food factory, 1, 2 changes, and the air volume ratio of 3 changes, burner fuel properties and 4, 6, 7, change the saturated steam temperature change and desuperheating water flow operation mode change in water temperature in the pulverizing system 5, the heating surface cleanliness variation boiler load variations. Change in fuel volatile carbon content, calorific value and the like: 1. Variations in the nature of the fuel. When the roughening coal, fuel combustion in the furnace a long time, the center of the flame increases, the steam temperature. When the fuel water is increased, the heat absorption of water evaporation furnace, the furnace temperature is lowered, the increase in humidity, but also increases the volume of the flue gas, the flue gas flow increases, reducing the superheater heat radiation, convection superheater heat absorption is increased. 2. And change the air volume ratio: when increasing the oxygen content of the furnace, the low temperature due to heat absorption of cold air, the furnace temperature is lowered, the furnace outlet temperature. At a total gas flow is constant, a change will also cause shifts air distribution steam temperature. When a low flow rate is insufficient, part of incomplete combustion of pulverized coal, the flame center is moved upward, the furnace exit gas temperature. 3, changing the operating mode of the burners and pulverizing system: operating system will result in an upper pulverizing the steam temperature is increased, the swing angle of the burner changes, the change in center of the flame, steam temperature changes.

Some of the causes direct impact on the thermal efficiency of horizontal cheap 10 ton coal steam boiler of the country are carrying out a blaze of glory roaring coal to natural gas operations, the choice of horizontal steam boiler, greatly reducing the fine dust contaminated with dust, along with toxic gases such as nitrogen oxides emissions It has also been suppressed. Thermal efficiency is a key measure of horizontal steam boiler, a good start and that is that let you look at some of the causes direct impact on the thermal efficiency of horizontal steam boiler. Through research departments, the heat loss of horizontal steam boiler is very important from two aspects: the combustion air-fuel ratio is not satisfactory and Smoke and heat loss. Smoke and heat loss reduction should be modified in the tail horizontal steam boiler soot waste heat recycling install, or choose would be more leading series condensing boilers. Combustion air-fuel ratio over the substandard Analysis: common horizontal ejector-type steam boiler burner choice, without the formation of air-fuel ratio can be flexibly adjusted. Most of the horizontal steam boiler selected non-automatic strong emission burner, leading to the root causes of unsatisfactory air-fuel ratio has the following areas: air-fuel ratio is not ideal is more important is divided into two kinds of probability: When an excess of oxygen, there will be endless excessive cold air is heat conduction, resulting in increased energy consumption horizontal steam boilers, hot horizontal steam boiler efficiency decreased; when oxygen is not standard, incomplete combustion occurs, generating heat horizontal steam boiler efficiency decreased.

How to avoid the chemical processing enterprises boiler boiler water pollution chemical processing companies how to avoid water pollution? It is well known in the food production process, many sectors need to use boilers, such as cooking, faced with the problem of sewage treatment, also with a certain level sterilization, dry, wine and so on. In the country's growing emphasis on environmental protection, continue to increase supervision of enterprises under the enterprise adoption of what approach to avoiding disadvantages, complete sustainable development? Primary, flue gas collection equipment processing equipment. Since SMEs by financial constraints, skills, and other places, a time can not be cut all the transformation, it is possible, after passing through the coal-fired boiler exhaust gas purifying exhaust purification device tail device, such as a fume hood, an exhaust gas collection processing device, effectively to prevent the direct discharge of black smoke, a serious impact on the surrounding environment. Second, clean power conversion, such as coal gas, coal to electricity. I learned that a beer factory invested more than 10 million will replace all coal-fired boilers, gas-fired. Now, 180 tons of cheap 10 ton coal steam boiler plant now farewell all coal, burning a low nitrogen gas cleaning switch, effectively reduce pollution. And compared with previous coal-fired boilers, coal saving more than 80,000 tons per year business. Again, the original boiler for energy saving, skills promotion. Programming with the furnace arch, adjust the secondary air to optimize the planning aspects of the planning grate, uniformity of air distribution, so that plenty of fuel burned, burning power progress. It is understood, Shanxi, a business research and development of environmentally friendly gas-solid two-fired boiler using low-grade nitrogen incineration furnace desulfurization, flue gas purification tail, the whole active control and other skills to complete energy efficient, which means that the stop, auto-run and clean intent emissions. Eventually, equipment sewage treatment facilities. Many food processing plants because of waste water, untreated sewage discharge and perhaps willful discharge, was ordered rectification probably ordered the closure of news after another. Because food processing wastewater organics, heavy metals, a high concentration of suspended solids, wanton discharge highly contaminated water, soil and living environment. All in all, China's boiler industry, neither sunrise industry, not a sunset industry, food processing industry but indispensable industry. However, along with constantly promote the national energy saving policy, whether it is food processing enterprises, is still food machinery manufacturing enterprises, must always assume social responsibility, uphold the concept of energy saving, reduction may reduce pollutant emissions.

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