oil burner in steam boiler using gas pellets

Diqing in Yunnan Nonferrous Metals Co., Ltd. mainly engaged in Pulang copper mining, site selection, sales and other items. As we all know, in the copper smelting process, it consumes a lot of electricity and thermal power resources, which account for most of the hot water consumption. Combined with the actual demand Diqing company, to provide fast Boiler 1 stage electric heating hot water boiler of 2.1MW.

Improve the thermal efficiency of gas oil burner in steam boiler using pellets, to reduce the scale of the heating surface regardless prevention, gas steam boiler after a long run, it will produce some more or less scale. Gas steam boiler in operation, the furnace will be a series of chemical and physical reactions, in use, will form a hard and dense scale on the heating surface, which will directly result in reduced heat transfer efficiency of the boiler; and by corrosive effects of scale, will lead to reduced water wall furnace heat absorption gas steam boilers, which reduces thermal efficiency, waste input costs. The need to clean up the scale there is little that the boiler is to make long-term stable operation down. Scale thermal conductivity of only one percent of the steel, once the heating surface fouling, so that the heat transfer will be impeded, during use in order to maintain a constant output of the boiler, it is necessary to increase the temperature of the fire side. The outlet temperature of the furnace gas steam boiler is increased during the process, so that it will lose gas steam boiler is increased, so that effective heat transfer will reduce the equipment fouling in the water wall, so it is very likely It can cause water wall tube wall temperature increases lead to burst pipes water wall. Cleaning the boiler becomes particularly important. Performing the cleaning process, you can use efficient, environmentally friendly and non-corrosive cleaning agent, so that the device will be exposed to the original metallic tube, reduced to fouling. Secondly, after ignition gas steam boiler, flue gas temperature of the furnace needed to observe changes and the main steam temperature; when the main steam pressure is on the rise, if the boiler ignition, the smoke temperature rise speed or does not rise significantly Pianman, immediately check the oil on fire the gun.

Determine the location of the oil burner in steam boiler using pellets room siting what issues need attention 1, boiler room refers to the building design boiler and ancillary equipment, water treatment facilities, pumps and sub-steam (water) tank and the like. Boiler should be separate and independent from other buildings. Boiler room should not be set directly in crowded places (such as public bathrooms, classrooms, restaurants, auditoriums, shopping malls, waiting rooms, etc.), or at the top, bottom, or the immediate neighborhood of the main evacuation port on both sides. 2, the new boiler room should not be connected to the house. 3, provided in the boiler room such as a semi basement layers or high buildings or the first layer must meet the following conditions: (1) each steam boiler rated evaporation does not exceed 10t / h, steam pressure does not exceed the rated 1.6MPa; rated each water boiler (including direct fired absorption chiller-room unit) does not exceed the output 7MW, the rated water temperature ≤95 ℃. (2) Each steam boiler must have a reliable overpressure protection interlocking means interlock protection device and the low water level. (3) accessories and safety interlock protection device for each boiler to regular maintenance and testing to ensure that sensitive and reliable. (4) the building structure between the boiler should have the appropriate proof Measures. (5) operate independently of the fireman who must hold the appropriate level of operating permits fireman, boiler and continuous operation of the same class more than five years, has not been an accident. (6) There must be safe evacuation routes. 4, should not be located in the boiler room or a high-rise multi-story building basement, an intermediate floor or roof, but the conditions required setting time, shall meet the requirements of paragraph 3, the first gist of the present, should meet the following conditions, and former boiler room should be set prior consent districts of the city and over special equipment safety supervision agency: (1) steam boilers rated evaporation each no more than 4t / h, rated steam pressure does not exceed 1.6MPa; each heat rated water boiler (including direct fired absorption chiller-room unit) does not exceed the output of 2.8MW, the rated water temperature ≤95 ℃. (2) must be light oil, city gas, natural gas as fuel or electric heating boiler. Underground boiler room non LPG gaseous fuel or a density greater than 0.75. Connection (3) using a fuel supply pipe welding backing. In addition, when set in the basement boiler room, blowdown or appropriate measures should be set up sewage. When using gas as fuel, the exhaust system is also provided accident. 5, not connected to the boiler room A, (B) and (C) a liquid combustible fire risk room. If connected to other production plants, application firewall separated. Waste heat boiler is not so limited. Boiler production plant belongs to class D, between the fuel tank, between the pump delivery room Class C production, between the gas regulator belonging to the delivery room A of production. 6, between the outer wall or roof of the boiler should be at least equivalent to 10% of the area between the boiler pressure relief area (such as windows, skylights, shutters, etc.), and the relief port should avoid crowded places. 7, boiler room should be equipped with emergency lighting and evacuation signs, emergency lighting voltage shall not exceed 36V.

Gas boiler Burner Failures and gas boiler burners Failures and - best  a gas boiler, gas boiler burner ignition misfire rod reasons: 1, the ignition bar gap interposed carbon residue with oil. 2, ignition rods fragmentation. moist. Leakage. 3, the distance between the ignition does not stick, too long or short. 4, ignition rods Insulation damage, short to ground. 5, ignition cable and transformer failure: cable, connector damage caused by a short circuit during ignition; transformer break or other fault occurs. Measures following five: Clear, renewal, adjust the distance, change and switching transformer. Second, gas boiler, but spark ignition rods misfire reasons: 1, the cyclone disc space ventilation is blocked carbon, poor ventilation. 2, dirty oil nozzle clogging or wear. 3, the throttle angle is set too small. 4, the firing bar from the leading edge from the oil nozzle tip inappropriate (too protruding or retracted) 5, the first solenoid valve is an oil debris blocking gun (gun small kerosene). 6, oily or too viscous to flow easily clogged or the oil filtration system the valve is not opened, so that insufficient suction pump, oil pressure. 7, the filter pump itself blocked. 8, the oil more water (boiling abnormal noise within the heater). Measures are: Clear; first wash, such as not renewed; turndown test; adjusting the distance (in 3 ~ 4mm as well); Remove cleaning (cleaning the parts diesel); Check tubing and oil filters, insulation equipment ; remove peripheral screw pump, carefully remove the cover inside out oil network, with immersion oil; renewal of the test oil. Third, when the gas boiler and turn the fire a small fire normal, off, or flashing instability reasons: 1, the air volume damper setting fire too. 2, oil fires micro switch valve (damper outermost that group) inappropriate setting (set throttle air flow rate is greater than the fire). 3, oleaginous easy to spray viscosity is too high (heavy). 4, and the nozzle plate spacing cyclone inappropriate. 5, fire nozzle worn or dirty. 6, the preliminary fuel tank temperature is too high, so that the steam not smooth oil pump oil feed. 7, fuel oil boiler water. Action: Test gradually reduced; heating temperature; adjusting the distance (between 0 ~ 10mm); clean or replace; approximately set to about 50 deg.] C; or drain oil change. Fourth, the noise increases gas boiler burner reasons: 1, cut-off valve is closed or the passage into the fuel shortage, an oil filter blockage. 2, the oil inlet temperature is low, the oil viscosity is too high or the temperature is too high the pump inlet. 3, oil pump failure. 4, fan motor bearing damage. 5, dirty fan impeller. Processing methods: ① the oil line check valve is open, if the oil filter is working properly, the filter cleaning pump itself. ② heating oil or reduce the oil temperature. ③ Replace the oil pump. ④ replace motor or bearings. ⑤ cleaning fan wheel.

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